Special Features Process Description Production Cycle
Technical Data of KVK Oxygen/Nitrogen gas plant
List of connected load for K.V.K. Make Oxygen/Nitrogen Plant 80 M3/HR
Sr. No. Name of the Unit Motor
1 Air Compressor 150 HP
2 Nitrogen Blower 3 HP
3 Expansion Engine 10 HP
4 Water Pump 5 HP
5 Liquid Oxygen Pump 3 HP
6 Molecular sieve Battery Heater 18 KW
7 Plant Defrosting Heater 12 KW
8 Cooling Tower 7.5 HP
9 Chilling Unit 5 HP
10 Nitrogen Compressor Motor Optional
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List of connected load for K.V.K. Make Oxygen/Nitrogen Plant 100 M3/HR
Sr. No. Name of the Unit Capacity
1 Air Compressor 180 HP
2 Expansion Engine 10 HP
3 Water Pump 7.5 HP x 1 [close circuit]
4 Liquid Oxygen Pump 5 HP
4.a Liquid Nitrogen Pump 3 HP
5 Molecular sieve Battery Heater 24 KW
6 Plant Defrosting Heater 12 KW
7 Cooling Tower 7.5 HP
8 Chilling Unit 7 HP
9 Nitrogen Compressor Motor Optional
Overall load of energy will be about 60% of the connected load
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List of connected load for K.V.K. Make Oxygen/Nitrogen Plant 200 M3/HR
Sr. No. Name of the Unit HP
1 Air Compressor 300 HP Slipring SPDP
2 Expansion Engine 20 HP
3 Water Pump 10 HP [close circuit]
4 Liquid Oxygen Pump 7.5 HP
4.a Liquid Nitrogen Pump 5 HP Optional
5 Molecular Sieve Battery Heater 28 KW
6 Plant Defrosting Heater 9 KW
7 Cooling Tower 7.5 HP
8 Chilling Unit 10 HP
9 Nitrogen Compressor Motor Optional
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List of connected load for K.V.K. Make Oxygen/Nitrogen Plant 300 M3/HR
Sr. No. Name of the Unit Motor
1 Air Compressor 500
2 Expansion Engine 30
3 Lox Pump 7.5
4 Molecular Battery Heater 53(40KW)
5 Defrost Heater 12(9KW)
6 Water Pump 20
7 Cooling Tower - FRP 15
Overall load of energy will be about 60% of the connected load
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Technical Characteristic:
80 M3/HR 100 M3/HR 200 M3/HR 300 M3/HR
Air Compressor Capacity 440 M3/Hr. at 60 Kg/cm2. 565 M3/Hr. at 60 Kg/cm2. 1150 M3/Hr. at 60 Kg/cm2.(Approx) 1800 M3/Hr
Starging Pressure 55 kg/Cm2 50 kg/Cm2 45 kg/Cm2 45 kg/Cm2
Operating Pressure 30 - 40 kg/cm2 30 to 40 kg/cm2 36 to 38 kg/cm2 30 kg/cm2
Starting time till production 7 Hrs. 7 Hrs. 7 Hrs. 7 Hrs.
Defrosting time 4/6 Hrs. 4/6 Hrs. 4/6 Hrs. 4/6 Hrs.
Defrosting cycle at normal condition 12 months 12 months 12 months 12 months
Power supply required 420V 220V 3Phase 50 Hz 420V 220V 3Phase 50 Hz 420V 3Phase 50 Hz 420V 220V 3Phase 50 Hz
Rated through out of liquid Oxygen Pump 80 M3/Hr. 100 M3/Hr. 200 M3/Hr. 300 M3/Hr.
Delivery Pressue of pump 165 kg/cm2 165 kg/cm2 165 kg/cm2 165 kg/cm2
Cylinder connections, filling manifold 2 x 8 2 x 12 2 x 20 2 x 20
Cooling water requirement
(Re-circulated) 		40 M3/Hr. 40 M3/Hr. 70 M3/Hr. 100 M3/Hr.
Make-up water requirement
(depending upon cooling tower and ambient condition) 		Approx.0.5 M3/Hr. Approx.0.5 M3/Hr. Approx.0.5 M3/Hr. Approx.1.0 M3/Hr.
Max. Individual item wt. 5 Tons 6.5 Tons 10.2 Tons 12 Tons
Gross weight 25 Tons (approx.) 25 Tons (approx.) 40 Tons (approx.) 60 Tons (approx.)
Insulation Perlite. Perlite. Perlite. Perlite.
Assembly Height 8.0 meters. 8.0 meters. 11.0 meters. 12.0 meters.
Area required 200 sq.mtrs. 200 sq.mtrs. 300 sq.mtrs. 500 sq.mtrs.
Material of construction Copper, Brass, Steel etc. Copper, Brass, Steel etc. Copper, Brass, Steel etc. Copper, Brass, Steel etc.
Power consumption 1.4 units/M3 of Oxygen 1.2 units/M3 of Oxygen 0.9 to 1.0 units/M3 of Oxygen gas. 1.0 units/M3 of Oxygen gas.
Total Power requirement --- --- 400 H.P. 620 H.P.
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